Total Combustion Solution
Measure, Maximize, and Maintain Your Combustion System
Real Experts. Real Data. At Your Fingertips.
Why Choose PSNERGY's TCS?
Everything you make goes through a furnace at least once. Combustion performance is directly tied to business performance. TCS is a cost-effective, long-term solution with an almost immediate ROI, leading to higher product quality, increased throughput, and reduced fuel costs.
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MEASURE: Combustion Monitoring & Alerting (CMA)
Our engineers have developed an IIoT solution, Combustion Monitoring & Alerting (CMA), to solve common combustion problems. CMA evaluates and optimizes your combustion system using modern technology and the PSNERGY Cloud, making combustion control effortless.
- Real-time and historical data. Personalized combustion performance reports from a multitude of sensors.
- Automated monitoring. Eliminates manual checks with real-time dashboards and digital meters.
Capabilities include measuring:
- Zone, tube, and burner variations
- Gas regulator performance
- Motorized Control Valve (MCV) function
- Heat-ups and downtime
MAXIMIZE: Radiant Tube Inserts (RTI's)
Combat challenges of your furnace with our patented Radiant Tube Inserts (RTIs). RTIs are a quick, retrofit solution designed to increase furnace performance by 10-20%, meeting environmental regulations and quality requirements.
Benefits include:
- Increase radiant tube life and maximize heat transfer
- Minimize hot spots and potential for cracked tubes
- Reduce BTU's per ton, reduce emissions per ton, and increase throughput
- Improve furnace temperature uniformity
RTIs are compatible with various furnace configurations: U-Tubes, W-Tubes, Straight Tubes, Trident Tubes, Recuperated & Non-recuperated systems.
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MAINTAIN: Expert Combustion Service Team
Achieving long-term combustion performance requires corrective action and preventive maintenance. Our biannual on-site service and training sessions give your team the data and support they need to optimize and maintain combustion performance.
Benefits include:
- Adjustment of motorized control valves and linkages
- Tuning & balancing fire rates between tubes
- Evaluation of all valves, orifice plates, and regulators.
- Furnace walk-through
- Service reporting
- Equipment certification
Training sessions include:
- Session 1. Classroom training on combustion fundamentals and the chemistry behind the flame.
- Session 2. On-site furnace walk-through with a personalized tuning demonstration.
Ensure Long-Term Performance. Ready to Learn More?
Benefits of Total Combustion Solution
SAFETY, QUALITY, DELIVERY & COST
Safety
- Reduce Exposure to Hazards. Minimize your crew's exposure to high heat, CO, or oxygen-depleted environments.
- Automate Combustion Checks. Replace manual checks with automated gas sampling.
- Lower Emissions. Reduce emissions caused by poor combustion conditions.
Delivery
- Reliable Shipments. Ensure timely delivery of thermally processed materials.
- Increased Throughput. Achieve faster delivery times by improving furnace efficiency.
Quality
- Consistent Performance. Eliminate poor furnace performance, nonuniform heating, and process variability.
- Real-time Data. Receive real-time, data-driven reports for consistent combustion quality.
Cost
- Lower Gas Consumption. Decrease gas consumption per ton while maximizing BTU output.
- Prevent Downtime. Avoid unplanned downtime with real-time maintenance alerts.
- Enhanced Efficiency. Improve furnace efficiency and throughput up to 20%.
Taking your furnace from a maintenance
cost to a strategic resource. Are you ready?