Modern Combustion Services
Let us be your combustion team - check out our expert services.
Years of Combined Combustion Knowledge
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Furnace Screening
Uncover Combustion System Abnormalities
- Comprehensive On-Site Assessment: Our combustion experts perform a thorough one-day analysis of your furnace’s combustion system; including flue gas analysis, control valve & regulator functionality validation, and more.
- Portable Monitoring Equipment: We install and utilize proprietary equipment to continuously monitor critical combustion parameters like Excess O2, CO, NOx, Combustion Air Pressure, and Gas Pressure.
- Data-Driven Insights: Receive a detailed technical analysis and recommendations to optimize your furnace performance.
- Preventative Maintenance: Identify potential issues early and ensure your furnace operates efficiently and safely, minimizing downtime and maximizing productivity.
- Complete Reporting: Our team will prepare and present an analysis on the data collected during the screening and help your team create an action plan based on our findings. PSNERGY reports are available through our protected access customer portal.
Balance & Tuning
Optimize Furnace Performance with Precision
- Proprietary Measurement Technology: Utilizing state-of-the-art hardware and proven combustion optimization methodologies.
- Comprehensive System Approach: Every part of your furnace impacts the other. Our experts optimize at the furnace, zone, and burner level.
- Detailed Evaluation: Assessing motorized control valves, linkages, regulators, and orifice plates.
- Immediate Issue Identification: Identifying and addressing maintenance issues on the spot. We then work with customer's maintenance team to resolve.
- Expert Recommendations: Providing actionable insights for system improvements.
- Complete Reporting: Documenting initial and final readings for transparent performance tracking. Service reports are available through protected access customer portal.
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Safety Train Verification
Per NFPA 86, a thorough review and documentation of your combustion system is now required annually on all furnaces, no matter the year
- Inspection and leak testing of emergency and manual shutoff
- Pressure testing of overpressure protection, low-pressure switches, and high-pressure switches
- System testing of excess temperature interlock, combustion air pressure interlock, and plumbing & valve train
- Report highlighting observations. Service reports are available through protected access customer portal
Combustion Training
Spend time in the classroom learning the fundamentals from our industry veterans, and then we'll head out to the furnace for a hands on training on your furnace.
First Session: Classroom
What You'll Learn:
- Heat transfer
- Furnace basics
- How to minimize loss & why it's important
- Combustion:
- Inputs & definitions
- Control & Optimization
- Furnace and burner adjustments
- Benefits of proper tuning procedures
- Misconceptions and how to avoid them
- Fundamentals of control systems
Second Session: Hands-on
What You'll Learn:
- Engineering review
- burner rate, furnace efficiency, expected material flow
- Hands-on furnace evaluation
- Identification of important combustion components
- Furnace walk-through and evaluation
- Example tuning demonstration
Engineering Consulting
Enhance your facility's performance with tailored engineering consulting services. Our experts provide comprehensive assessments and develop standard operating procedures to optimize your processes.
- Process engineering
- Energy assessments
- EHS reporting and critical-to-quality metrics
- Development of standard operating procedures
- Furnace efficiency, system fire rate, and load capability analysis
- Load temperature studies and thermal imaging
- Radiant tube failure mitigation
- Controlled atmosphere troubleshooting
- Control system evaluation, optimization, and modification
- Improvement recommendations and cost-benefit analysis. Service reports are available through protected access customer portal
See what we've accomplished for our customers!
